Industrial Chillers 30 – 50KW

The S series Chillers are designed to cool processes with small heat loads.

The S series Chillers are designed to cool processes with small heat loads.

They can be installed indoors or outdoors and can be configured to supply chilled water for

  • Potable water applications
  • Process cooling from an internal buffer tank
  • Process cooling to an external buffer tank

Description

The S series Chillers are designed to cool processes with small heat loads.

They can be installed indoors or outdoors and can be configured to supply chilled water for

  • Potable water applications
  • Process cooling from an internal buffer tank
  • Process cooling to an external buffer tank

Features

The chillers are supplied with – as standard

  • An internal 40L buffer tank to protect the compressor from excessive start, close temperature tolerance, reduces thermal spikes and allows for vented design with no need for hydronics kit
  • Suitable for indoor or outdoor installation
  • Rugged galvanized steel construction
  • Components sourced from the industries leading suppliers
  • R134a refrigerant for high ambient temperature operation and the lowest GWP of all contemporary refrigerants
  • Integrated circulation pump
  • Comprehensive 12 months warranty on all parts and labour
  • Highly accurate electronic controller
  • 316SS plate heat exchanger evaporator
  • Comprehensive factory testing before dispatch

Chiller Application

Industrial process chillers are designed to circulate water to a heat producing process via a water pump. The water brings the heat back to the chiller where the compression cycle cools the water before it is returned to the heat process.

Technical Data

Technical Data

Model TC30A3 TC40A3 TC50A3
System type Chiller Heat rejection Air
Capacity

ASHRAE CONDITIONS  

TR 8.9 11.7
Btu/hr
kW 29.5 39.0 48.9
EER (kW/TR)
Capacity control % 0-100%
Refrigerant Type R134a
Total power input kW 12.56 16.5 19.66
Total running current Amps 27.73 31.43 37.13
Power requirements V/Hz/Ph 380-415/50/3
COMPRESSOR Scroll Hermetic Start method DOL
Motor size HP 15 20 26
RPM 1/min 2900
QTY 1
Maximum Power input kW 9.2 12.2 15.3
Total running current Amps 20.5 22.6 28.3
MCC/ comp Amps 42.0 47.0 49.0
Locked rotor amps Amps 174.0 225 272
Oil charge / comp L 2.0 2.5 3.0
Oil type POE
CONDENSER Air cooled – heavy duty – high ambient design
Material Aluminum, blue fin on copper tube
Tube diameter Inch 7mm
Fin spacing mm 2.1
CONDENSER FANS External, axial fans, 4 pole – speed controlled
Fan speed Rpm 900
Fan diameter mm 500
No fans 3
Total power input kW 2.16
Total running current Amps 4.23
Total air flow M3/ hr 21500
EVAPORATOR Plate heat exchanger
No. refrigeration circuits 1
Chilled water flow rate l/s 1.5 1.9 2.4
Pressure drop kPa 50
Inlet / outlet CHW Temperature C 12/07
Working temp range C 05/20
Water connections mm 1 ½” FBSP
Evaporator protection Flow switch
Expansion TX Mechanical
CONTROLLER Standard electronic – Dixell
HP Safety 2850kPa LP Safety 375kPA
Shipping weight – dry Kg 550 600 650
Buffer Tank Litres 500
BMS protocols Buffer tank construction  Stainless steel

Dimension

TC30 to TC50 Units

Closed loop chillers – 30 to 50kW Units

 

Chiller nomenclature

Pump data

Pump data

Pump model Current draw – 3 Ph Motor rating – kW Weight
P7 3.0 1.2 28.4
P8 4.6 2.2 35.9
P9
RPM 2900
Approvals CE, WRAS, ACS, TR, EAC
Housing Cast iron
Impeller Stainless steel 316

Process chillers are typically not for potable water applications although the chiller can be designed to supply potable water.

All Thermex chillers up to 50kW are supplied with a buffer tank – the buffer tank is an important feature in all chillers and the bigger the better. The buffer tank in a process chiller has many benefits such as

  • helping protect the compressor from excessive starts
  • preventing thermal spikes impacting on the compressor
  • allows closer temperature tolerance to the process
  • having stored chilled water to allow a managed shut down of a process should there be a problem with the cooling cycle
  • allows for a vented design and prevent the need for a hydronics kit

All Thermex process industrial chillers are supplied with high efficiency scroll compressors supplied by Copeland. The scroll compressor is the latest in compressor technology

All Thermex water chillers use R134a refrigerant – R134a is a contemporary refrigerant with a low global warming potential.  R134a refrigerant also has the benefit of being a low-pressure refrigerant gas – this allows Thermex chillers to operate in extreme ambient conditions- up to 52°C. Chinese and European manufactured chillers are rated at 35C ambient condition and are generally supplied with condensers that are not suited to these extreme conditions.